AEROCATS

The 1991 Cougar

1991 Mercury Cougar XR7
1991 Mercury Cougar XR7

In Ford’s continuing quest to keep the car fresh, the Mercury Cougar received minor restyling and a much-needed image boost for 1991, beginning another two-year styling cycle. Of particular note was the addition of a high output 5.0L V8 engine to both the LS and XR7, something that both critics and Ford engineers readily admit was long overdue. Minor tweaks to the interior further refined the car.

Cougar LS

Mechanically the 3.8L V6 in the LS model was the same as the previous year. The LS now had a standard non-speed sensitive steering feature; the electronic speed assist was still available on the LS with the V8 option. Also with the V8 option came a beefier electrical system. In fact, there were quite a few new options for the LS, both aesthetic and mechanical, that had not been previously available.

And that brought about an interesting situation: with the V8 and most of the mechanical XR7 goodies available on an LS…why buy an XR7? The price tag was a bit lower; the insurance was cheaper; and the sacrifices (16″ wheels, monochromatic paint) could be remedied in the aftermarket. One could literally have the best of both worlds. The reality is that the XR7 was always the image leader, the flagship of Mercury division, and with the supercharged V6 from 1989-90 the car was truly unique in the Lincoln-Mercury fold. But the V8 was always the Cougar’s image, and the loss of an available V8 for those two model years really hampered the sales momentum spurred on by the outgoing 1988 XR7 V8 model. Therefore the V8 was not only an image booster, it was a necessary part of the survival of the Cougar itself.

1991 Mercury Cougar LS
1991 Mercury Cougar LS

The Cougar now had a more solid look, thanks to the new trapezoidal waterfall grille and “cat’s-eye” single-bulb headlamps. The front bumper was given two pierced “nostrils” per side to let air in, and they were aligned with the new grille to continue the trapezoidal theme. The hood was now separated from the grille, and the sculpted hood lines were given a more aggressive flare-off toward the windshield.

1991 Mercury Cougar LS
1991 Mercury Cougar LS

New taillights continued the Mercury bar theme, with a “bubble” protruding from the horizontal center of each taillight, and the car’s nomenclature attached there. Only the nomenclature now differentiated the LS taillights from the XR7 model; the brushed aluminum trim from the previous years was gone.

1991 Mercury Cougar XR7
1991 Mercury Cougar XR7

Cougar XR7

With the addition of the V8 to the XR7 model, the previous supercharged 3.8L V6 was canceled (but did continue in the Cougar’s cousin, the Ford Thunderbird SC as well as several more model years in Mexican-built Cougars). Ironically, the V8 made less horsepower and torque than the supercharged V6 it replaced; Ford said that the V8 was more the Cougar’s image, despite the lower numbers, and it was definitely smoother. The 5-speed manual transmission was also dropped in favor of the AOD 4-speed automatic with overdrive. However, all the other features of the previous XR7 were retained—adjustable sport suspension, variable speed-sensitive power steering, 16″ performance tires, etc.—so the XR7 was still billed as a performance model. Visually the XR7 was still monochromatic, with Black and Oxford White continued from the previous year. Bright Red was no longer available; in its place was Electric Red Metallic. The letters “XR7 5.0L HO” appeared on the new tapered molding directly behind each door.

1991 Mercury Cougar XR7 Fog Lamp
1991 Mercury Cougar XR7 Fog Lamp

The XR7 again featured body-colored grille, mirrors and side trim as well as blacked-out greenhouse trim. A new addition to the XR7 for 1991 was the inclusion of standard fog lamps tucked into the revised front bumper cover.

After over 2 years of work, Ford engineers were finally able to fit the High Output 5.0L V8 into the new Cougar platform. Surprisingly, the only major revision was the upper intake manifold, with shorter runners to clear the hood, along with new accessory brackets that mounted the pumps and pulleys closer to the block for decreased noise/vibration/harshness (NVH). Horsepower was an even 200 hp @ 4000 rpm, and torque was 275 lb-ft @ 3000 rpm. The V8 engine was standard on the XR7 (replacing the previous supercharged V6) and was an option on the LS.

1991 Cougar 5.0L V8 Engine
1991 Mercury Cougar LS Dash
1991 Mercury Cougar LS Dash

Interior

For the interior, the secondary glove box on the top of the dash was deleted on both models. The LS had a new analog cluster standard, with the previous full electronic cluster still an option, and the XR7 style cluster was available when an LS was ordered with the 5.0L V8 (shown above). The LS lost the bright trim surrounding the dash panel but retained the wood look. The XR7 received a revised analog instrument cluster (due to the disappearance of the supercharged V6) and continued with its bright silver interior trim. Criticized for the “tacky” look of its chrome dash buttons in the 1989-90 cars, Ford made all switches black instead in 1991.

Performance

With the Cougar slowly getting heavier each model year, even the addition of a V8 didn’t bring about any needed speed to the big Cat. In fact it was noticeably slower: published reports gave the Cougar a 0-60 time of 9.4 seconds—a full second slower than the 1990 XR7 with the supercharged V6. Quarter mile time for the V8 version was 17.1 @ 82.2 mph.

Conclusion

To say that the 1991 Cougar was a shot in the arm to the new MN12 line would be very accurate. With new V8 power, more aggressive styling, and a cleaner look all around, 1991 was a watermark year for the Cougar. Just three years into the new chassis it was already showing signs of maturity—even though the sales were continuing to slip.

TECH SPECS

ENGINES
LS – 3.8L (232 cid) V6; 140 hp @ 3800 rpm; 215 lb-ft torque @ 2400 rpm
(optional) – 5.0L (302 cid) V8; 200 hp @ 4000 rpm; 275 lb-ft torque @ 3000 rpm
XR7 – 5.0L (302 cid) V8; 200 hp @ 4000 rpm; 275 lb-ft torque @ 3000 rpm
TRANSMISSION
LS & XR7 – AOD 4-speed automatic with overdrive
BRAKES
LS – Front 10.9″ disc, rear 9.8″ drum
Optional – Front 10.9″ disc, rear 10.0″ disc with antilock brakes
XR7 – Front 10.9″ disc, rear 10.0″ disc with antilock brakes
SPECIFICATIONS
Wheelbase – 113″
Overall Length – 199.9″
Overall Width – 72.7″
Overall Height – 52.7″
Cargo Capacity – 14.7 cubic feet
Fuel Capacity – 19.0 gallons
CURB WEIGHT
LS – 3587 lb.
LS (w/V8) – 3753 lb lb.
XR7 – 3800 lb.

PRODUCTION

TOTAL: 63,822

Note: We will post LS/XR7 breakdowns when we obtain solid numbers.

V6 Model (53,676)
84.1%
V8 Model (10,146)
15.9%

Production breakdown numbers © Kevin Marti

1989 Mercury Cougar Wheels

Wheels

Left to right: Luxury wheel cover; styled sport wheel cover; locking wire style wheel cover; 15″ cast aluminum wheel; 16″ XR7 cast aluminum wheel.

Options

NOTE: S=standard, O=optional; = not available

STANDARD FUNCTIONAL FEATURESLSXR7
3.8L V6 engine with sequential multi-port fuel injectionS
5.0L V8 engine with sequential multi-port fuel injectionO (1)S
4-speed automatic overdrive transmissionSS
Traction-Lok rear axleOS
Electronic speed-sensitive variable-assist power rack-and-pinion steeringO *S
Power-assist brakes with audible wear sensors on frontS
Power four-wheel disc brakes with anti-lock brake system (ABS)OS
Automatic/firm ride control handling suspensionS
58 amp-hr maintenance-free batteryS
72 amp-hr maintenance-free batteryO **S
75 amp-hr alternatorS
110 amp-hr alternatorS
Cold weather group including engine block heater, heavy-duty battery and rear defroster (72-amp/hr battery on LS)OO
Tinted glassSS
(1) Optional only in conjunction with Luxury Trim option.
* Included on LS with optional 5.0L engine.
** Available with Cold Weather Group or 5.0L engine only.
FEATURES – EXTERIORLSXR7
Front cornering lampsOO
5-mph impact bumpers front/rearSS
Low profile aero halogen headlampsSS
Ski carrierAA
Car coverAA
Front end coverAA
Integral halogen fog lampsS
Keyless entry systemO (1)O
Flush glassSS
Dual power mirrorsSS
(1) Optional only in conjunction with Luxury Trim option.
FEATURES – INTERIORLSXR7
Front seat motorized shoulder safety belt system with manual lap safety beltsSS
Rear seat three-point manual shoulder safety belts (outboard) and lap safety belt for center positionSS
Air conditioningSS
Electronic climate controlO (1)O
Power slide/tilt moonroof with sunshadeOO
Reclining front bucket seatsS
Articulated sport seats with power lumbar and power side bolstersS
Cloth upholsterySS
Leather seating surfacesOO
Luxury cloth and leather seat trimO (1)
6-way power driver’s seatOO
Dual 6-way power seatsOO
Center console with floor shiftSS
Rear seat with integral headrestsS
Rear center fold-down armrestSS
Split fold-down rear seatO
Rear seat heat ductsSS
Courtesy lightsSS
Map pockets on doorsSS
Power windowsSS
Side window demistersSS
Electric rear window defrosterOO
Interval windshield wipersSS
Tilt steering wheelOO
Anti-theft systemOO
Sport steering wheelS
Leather-wrapped steering wheelO
Fingertip speed controlOO
Push on/push off parking brake systemS
Luggage compartment lightSS
Carpeted floor matsOO
Illuminated/keyless entry systemOO
Light group – includes engine compartment light, dual-beam dome/map light, and instrument panel courtesy lightsOO
Dual illuminated visor mirrorsOO
Headlamp convenience group (includes auto-lamp on/off/delay system and automatic day/night rearview mirror)OO
(1) Optional only in conjunction with Luxury Trim option.
SOUND SYSTEMSLSXR7
Power antennaO (1)O
Electronic AM/FM stereo radio with 4 speakers and digital clock (may delete or add for credit)SS
Electronic AM/FM stereo radio with cassette, 4 speakers and digital clockOO
High-level electronic radio with C-Quam AM stereo/FM stereo and cassette, 4 premium speakers in 4 locations, 80 watts total RMS premium sound amplifier and digital clockO (1)O
Ford JBL audio system – includes 4 satellite speaker enclosures with 2 speakers in each, a 7″ subwoofer in a 10-liter enclosure and a 4-channel amplifier with 140 total watts RMSO (1)O
Compact digital disc player (available with high-level or Ford JBL systems only)O (1)O
Trunk-mounted 10-CD compact disc changer with remote control (requires High-Level audio system)AA
(1) Optional only in conjunction with Luxury Trim option.
INSTRUMENTATIONLSXR7
Backlighted analog cluster with speedometer, temperature and fuel gaugesS
Full electronic instrument cluster with LCD digital speedometer/odometer/trip odometer, tachometer, oil pressure gauge, coolant temperature gauge, voltmeter, fuel gauge, speed warning and service interval reminder features, and fuel/distance computerO (1)
Diagnostic maintenance monitor: includes low fluid level indicators for engine oil, coolant, washer fluids and fuelO (1)O
Backlighted analog performance cluster with tachometer, fuel gauge, coolant temperature gauge, 120 MPH speedometer, oil pressure and voltmeterO (1)S
(1) Optional only in conjunction with Luxury Trim option.
WHEELS + TIRES (BSW = black sidewall; WSW = sidewall)LSXR7
P205/70R15 BSW all-season steel belted radial tiresS
P205/70R15 WSW all-season steel belted radial tiresO
P225/60ZR16 BSW performance steel belted radial tiresS
15″ luxury wheel coversS
15″ styled sport wheel coversO
15″ locking radial design (wire style) wheel coversO
15″ cast aluminum wheel with locking lug nuts and P215/70R15 BSW all-season radial tiresO
16″ cast aluminum wheel with locking lug nutsS
Conventional spare tire (mini spare standard)O
OPTIONAL PACKAGESLSXR7
POWER LOCK GROUP
Includes power door locks and remote deck lid release
OO
LUXURY TRIM OPTION
Includes luxury cloth and leather seat trim, luxury cloth door trim, luxury carpeting, and sport analog cluster with tachometer (available on LS only)
O
LUXURY LAMP GROUP
Includes auto-lamp on/off/delay system, front cornering lamps, automatic day/night inside rearview mirror
OO
KEYLESS ENTRY SYSTEM
Allows driver’s door to be unlocked by depressing numbers above door handle in proper sequence. Passenger side door and decklid can also be opened with additional numbers (included illuminated entry).
OO

Preferred Equipment Packages (PEP)

COUGAR LS261A262A263A
Tilt steering wheel
Fingertip speed control
Electric rear window defroster
Styled sport wheel covers  
Electronic AM/FM stereo cassette radio  
Power lock group 
Aluminum wheels with P215/70R15 BSW tires 
Front carpet floor mats 
Leather-wrapped steering wheel 
6-way power driver’s seat  
Luxury Trim option  
Luxury light group 
Luxury lamp group  
Illuminated entry system 
Dual illuminated visor mirrors 
Dual 6-way power seats  
High level electronic AM/FM stereo cassette radio  
Power antenna  
Keyless entry  
Diagnostic maintenance monitor  
COUGAR XR7265A266A
Tilt steering wheel
Fingertip speed control
Electric rear window defroster
Electronic AM/FM stereo cassette radio 
Power lock group
6-way power driver’s seat
Front carpet floor mats 
Luxury light group 
Diagnostic maintenance monitor 
Luxury lamp group 
Dual illuminated visor mirrors 
High level electronic AM/FM stereo cassette radio 
Keyless entry (includes illuminated entry) 
Power antenna 

Your interior and exterior colors can be found on the vehicle certification label, located inside the driver’s door jamb.

Exterior Colors & Codes

PAINT CODE

STANDARD COLORS

YO

Oxford White

EC

Currant Red

PAINT CODE

CLEARCOAT COLORS

UA

Black

YX

Titanium Frost Metallic

DD

Mocha Frost

EG

Electric Red Metallic

YG

Medium Titanium Metallic

MV

Steel Blue Metallic

MD

Crystal Blue Metallic

DC

Medium Mocha Metallic

MK

Twilight Blue Metallic

E4

Bright Red

PAINT CODE

XR7 MONOCHROMATIC COLORS

UA

Black Clearcoat

EG

Electric Red Clearcoat Metallic

YO

Oxford White

Interior Colors & Codes

The interior color is the second part of a two-character code on the vehicle certification label (the first character is the material and seat type).

TRIM CODE
(first digit)

SEAT TYPE

MATERIAL

U

Articulated Buckets

Leather

W

Individual Buckets

Cloth

3

Articulated Buckets

Cloth

4

Individual Buckets

Leather

5

Individual Buckets

Cloth

TRIM CODE
(second digit)

COLOR

 

A

Titanium

 

B

Crystal Blue

 

F

Currant Red

 

H

Mocha (not available on XR7)

 

J

Ebony